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Unibody composite spacecraft structure with the propellant tank built in

One composite structure carries the bus and payload and holds the propellant. It needs no extra support elements. Microcosm developed it with Scorpius Space Launch Company.

Key facts

Composite structure facts
Mass reduction20% to 40%, by configuration
Strength and stiffnessHigher than a traditional metal structure
Thermal sensitivityLow. Composites have a very low coefficient of thermal expansion
Launch interfaceStandard Planetary Systems LightBand
PropellantsHydrazine and most spacecraft propellants
Tank bladderStandard sizes include a bladder made from a material that has flown in space for many years
BuildTo your specification, with design help
TimelineRapid development and construction

What it does

  • It gives excellent strength, stiffness and robustness, so the design is very stiff and strong.
  • It removes secondary structures, which add parasitic weight.
  • It passes loads through the LightBand directly into the launch vehicle support structure.
  • It makes payloads and bus subsystems easy to install.

The representative structure in our design includes the propellant tank, thrusters, CubeSat channels and a candidate solar panel configuration.

Composite tanks and launch vehicles

Microcosm designs the structure for small spacecraft. Scorpius Space Launch Company, a separate company, builds composite tanks and launch vehicles. See scorpius.com.

Request a structure quote

Tell us your payload mass, propellant and launch interface.

Or write to microcosm@smad.com or call (310) 539-2306.